Handheld Laser Welding
Replace your TIG and MIG stations with a single handheld laser welding system. Our TD-HW series delivers welding speeds 3-5x faster than TIG with a heat-affected zone under 0.5mm. Operators typically reach production proficiency within 2 days—compared to months for skilled TIG welding.
- Power Range: 1000W - 3000W continuous wave
- Materials: Carbon steel (up to 8mm), stainless steel (up to 6mm), aluminum (up to 4mm)
- Wire Feed: Optional integrated cold wire feeder for gap bridging
- Safety: Class 4 with dual interlock, auto-shutoff nozzle sensor, OD6+ eyewear
Automated Welding Systems
For batch production runs of 200+ parts per day, our TD-AW automated systems integrate laser welding with fixture loading, part rotation, and quality inspection in a single enclosed cell. Cycle times are typically 60-70% shorter than manual welding with consistent repeatability within ±0.05mm.
- Power Range: 2000W - 6000W with beam shaping
- Throughput: Dual-station design for load/unload during welding
- Monitoring: Beckhoff PLC integration with real-time seam tracking
- Certification: CE marked, Class 1 fully enclosed laser safety
Robot Welding Cells
When your parts have complex 3D geometries or require multi-pass welding at high volume, our TD-RW robotic cells combine 6-axis Yaskawa robots with our proprietary laser welding heads. We handle the full integration: robot programming, fixture design, process parameter development, and production validation.
- Power Range: 3000W - 12000W for deep penetration welding
- Robot Payload: 6-axis with ±0.02mm path repeatability
- Vision System: Optional 3D seam finding and adaptive tracking
- Integration: MES connectivity, barcode/QR traceability per part
Micro Laser Welding
For medical devices, sensors, battery tabs, and electronic housings where weld spots are measured in microns. Our TD-MW systems achieve spot sizes down to 0.1mm with pulse shaping control that prevents thermal damage to adjacent components. Ideal for dissimilar metal joining and hermetic sealing.
- Power Range: 200W - 1000W pulsed and CW modes
- Spot Size: 0.1mm - 2mm adjustable with motorized focus
- Pulse Control: Programmable waveform with ramp-up/ramp-down
- Applications: Battery tab welding, sensor sealing, implant assembly